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capacitor discharge welding systems

CD-Welding Systems

Your specialist for high-impulse welding!
CE and UL certified

The rapid pace and high level of organization in modern industrial production demand the reliable selection of the correct welding process. This reliability comes from a combination of experience and proof.

Our experience helps us choose the right welding process, and we provide validation in our welding laboratory before any investments are made. The customer’s knowledge of their product helps ensure that components and technology are optimally aligned. Together, we select the welding process and design the components to be suitable. As a result of this collaboration, the process leaves the workshop well-prepared.

From the initial task definition and solution development to the final implementation by our engineers and technicians, we are by your side throughout the production process.

  • Professional consultation for every application
  • Selection of the suitable process
  • Functional proof in our own welding laboratory
  • Project planning and production of welding systems
  • Development and adaptation of welding fixtures
  • Project launch including pre-series and sampling
  • Project planning and production of welding systems

With CD-welding, experience and testing always pay off. The components are designed for an optimal fit with the welding process, the parameters are defined, and the ideal size of the welding system can be determined.

In addition to our expertise, we have a full range of functional machines, fixtures, and instruments for weld data acquisition. Our facility is equipped with capacitor discharge welding systems and various welding fixtures.

Portal Kondensatorentladungsschweißanlage
capacitor discharge welding systems

CD-Welding System - Portal-/Double Portal Model

Energy input / stored energy
18-160 KJOULE
Energy output / Current
2.000.000 Ampere
Ring boss diameter to be welded
bis 160mm Ringbuckeldurchmesser
Clock cycle
> 0,8 Sekunden
Net welding time
< 10 Millisekunden
capacitor discharge welding systems

CD-Welding System
C-Rack Model

Energy input / stored energy
2-24 KJOULE
Energy output / Current
bis 400.000 Ampere
Ring boss diameter to be welded
bis 95mm Ringbuckeldurchmesser
Clock cycle
> 0,8 Sekunden
Net welding time
< 10 Millisekunden
Kondensatorentladungsschweißanlage - C-Gestell

Together, we can create great things!

Tell us about your project.
Our past projects

What we have accomplished so far.

Schlemmer CD-Welding Systems worldwide
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Schlemmer CD-Welding Systems in planning
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Steuerung Kondensatorentladungsschweißanlage
Control for capacitor discharge welding systems​​

Control for Schlemmer CD-Welding systems​​

Our Schlemmer – ProTIA© user interface is realized using a Siemens HMI Simatic S7. The use of a fail-safe system ensures the highest safety standard for our Schlemmer CD-welding systems.

Ease of use is our standard.

Using our Operational Data Acquisition (BDE) system, all process data is processed, managed, visualized, and all weld-relevant data is stored. The controller uses real-time Profinet and enables the integration of fieldbus systems. We primarily use IO-Link systems from the manufacturer ifm.

Schlemmer Control – A guarantee for the best control system that integrates optimally into your overall concept.

Your request
Steuerung Kondensatorentladungsschweißanlage
Steuerung Kondensatorentladungsschweißanlage
Steuerung KES Schweiß Anlage, rexroth
Festo, Kondensatorentladungsschweissanlagen
Rittal, Kondensatorentladungsschweiß Anlagen
Phoenix Contact, KE Schweiß Anlagen
KUKA, KES Schweiß Anlagen
IFM, KE Schweiß Anlagen
ePLAN, KE Schweiß Anlagen
AutoDesk|AutoCad, KES Schweiß Anlagen
ZF, KES Schweiß Anlagen
EBM Papst, KE Schweiß Anlagen

Automation

The automation is customized to the customer's needs and can be supplemented by robotic handling, rotary tables, or feeding systems. Our delivery program also includes complex, fully automated lines.

Werkzeug KES Schweiß-Anlage

Welding tool

In our in-house toolmaking facility, we design and manufacture individual, custom-made welding tools.

Your request